June 2026 | Campbell Associates

The Importance of Full-System HATS Calibration: Why Free-Field Testing Matters

Calibration

In industries where audio quality and acoustic accuracy can define a product’s success, the Head and Torso Simulator (HATS) is an indispensable tool. By replicating the acoustic properties of an average human head and torso, these manikins allow engineers to gather realistic data for telecommunications, automotive design, audiometry, and advanced research.

However, a HATS system is only as reliable as its calibration. Because these instruments are used in precision applications where measurement integrity is essential, understanding how they are calibrated is just as important as the calibration itself.

Component vs. Full-System Calibration

Traditionally, calibrating an acoustic manikin often meant disassembling the unit. Technicians would remove the individual ear simulators, microphones, and preamplifiers to test them independently in a laboratory setting.

While component calibration ensures that each separate part meets its specific tolerances, it introduces a critical blind spot: it fails to account for how the components interact as a unified system.

When a HATS is used in the field, sound waves interact with the physical structure of the head, the pinnae of the ears, and the contours of the torso. This interaction alters the acoustic response, a phenomenon known as the head-related transfer function (HRTF). Disassembly bypasses these geometric and acoustic influences.

The Free-Field Advantage

To capture the true performance of a HATS, it must be calibrated exactly as it is intended to be used: as a complete, fully assembled unit. This is achieved through free-field calibration.

Free-field calibration takes place inside an anechoic room, a specialised environment designed to completely absorb sound reflections and isolate the equipment from external noise.

  • The Process: The complete HATS system is placed in the anechoic chamber. Controlled acoustic signals are generated from precise angles, allowing technicians to measure the response of the entire system simultaneously.
  • The Benefit: This method accounts for the acoustic reflections, diffractions, and shielding caused by the physical shape of the manikin itself. It ensures that the microphones inside the ears are recording exactly what they would experience in a real-world testing scenario.

By choosing full-system free-field calibration over component breakdown, labs eliminate the risk of reassembly errors and gain a much higher level of confidence in their day-to-day measurement integrity.

Supported Industry Standards

At Campbell Associates, we provide UKAS-accredited free-field calibration for complete HATS systems within our custom-built anechoic room. Our facility is equipped to handle the industry’s most widely used precision acoustic manikins, ensuring your hardware remains compliant with international standards.

We regularly calibrate market-leading models, including:

  • Brüel & Kjær: Model 4128 Head and Torso Simulator
  • GRAS: KEMAR 45BB and 45BC Acoustic Manikins

Maintaining the accuracy of your simulator shouldn’t require compromising its structural integrity. By utilising full-system testing, you ensure that your data remains seamless, traceable, and perfectly reflective of human hearing.

Dealing with False Positives & How Weather Sensors Improve Noise/Dust Data Accuracy

News

Modern construction and industrial sites rely heavily on noise and dust monitoring systems to stay compliant, protect nearby communities, and maintain safe working conditions. However, one of the biggest challenges in environmental monitoring is dealing with false positives – situations where alarms or exceedances are triggered by external environmental conditions rather than actual site activity.

This is where integrated weather sensors play a major role in improving monitoring accuracy.

Weather data such as wind direction, wind speed, gusts, temperature, humidity, and rainfall provides important context to both noise and dust readings. For example, strong winds can carry dust from neighbouring areas onto a site, causing elevated particulate readings that may not be directly linked to on-site operations. By analysing wind direction and speed alongside dust data, environmental teams can quickly identify whether emissions are site-generated or coming from external sources.

Wind gust monitoring is equally important. Sudden gusts can create short-term spikes in airborne dust, especially during dry weather conditions. During prolonged dry periods, ground surfaces become loose and dusty, meaning even light vehicle movement or excavation work can produce significantly higher dust levels. Without weather data, these temporary increases could easily be misinterpreted as compliance failures.

Noise monitoring also benefits from weather integration. Wind can affect how sound travels, sometimes amplifying noise levels at monitoring locations. Gusty conditions may also interfere with microphones, creating inaccurate readings if weather protection and correction factors are not considered.

By combining environmental monitoring with real-time weather sensors such as our WeatherSens & WindSens monitors, operators gain a far clearer understanding of what is actually happening on-site. This helps reduce unnecessary investigations, improves reporting accuracy, and provides stronger evidence when responding to complaints or regulatory enquiries.

Learn more about our solutions here.

The Silent Friction of Net Zero: Managing Heat Pump Noise Nuisance

Environmental Health

As the UK government accelerates its drive toward net zero emissions, the familiar hum of the gas boiler is rapidly being replaced by the whir of the air source heat pump (ASHP). Once a niche technology, heat pumps are fast becoming standard features across UK housing, particularly in modern new-build developments.

Yet, as these eco-friendly units multiply, local authority Environmental Health departments are finding themselves refereeing a new breed of neighbourly friction.

For the first time, the Chartered Institute of Environmental Health (CIEH) officially began tracking heat pump complaints as an independent category. Their data revealed that UK local authorities received 103 formal noise complaints over the 12-month period spanning 1 October 2024 to 30 September 2025. While 103 complaints represent just a tiny fraction of the hundreds of thousands of noise nuisances handled by councils every year, the figure marks the beginning of a distinct, upward trend.

On paper, the UK has strict safeguards to prevent heat pumps from becoming a acoustic menace. Under Permitted Development rules, a heat pump installation is only exempt from full planning permission if its calculated sound level does not exceed 42 dB at the position of the nearest neighbour’s window.

To put that in perspective, 42 dB is roughly equivalent to a quiet library or a gentle hum of a household refrigerator.

If the technology is legally mandated to be that quiet, the unit itself is rarely the problem. Instead, the friction arises because standard decibel testing measures overall sound pressure (dB(A)), which mimics human hearing by heavily filtering out very low pitches. What a standard sound test deems acceptable can feel entirely different to a neighbour trying to sleep on the other side of a party wall.

The true culprits behind council complaints usually boil down to two distinct acoustic phenomena: tonal noise and structural vibration.

The Low-Frequency Hum (Tonal Noise)

Unlike the random, rushing sound of wind or rain, a heat pump’s compressor and large fan blades emit what acoustics experts call tonal noise. This is a steady, continuous drone that typically oscillates at a low frequency between 50 Hz and 60 Hz.

Low-frequency sounds possess immense physical power. While high-pitched noises (like a television or a conversation) are easily deflected by standard brickwork and double-glazed windows, low-frequency waves pass right through them. The glass in a neighbour’s window can begin to resonate in sympathy with the 50 Hz drone, effectively transmitting a dull, bass-heavy hum straight into their bedroom.

Structure-Borne Vibration

Perhaps the most avoidable -yet most common cause of complaints is poor installation practice. A heat pump is a heavy piece of machinery containing a powerful, spinning motor. If an installer bolts the unit directly onto a residential brick wall, a timber-framed extension, or a flat roof without the correct mitigation, the entire structure suffers.

Without thick, high-quality rubber anti-vibration mounts or dedicated ground-mounted concrete plinths, the mechanical energy transfers directly into the building’s fabric. The walls of the property essentially act like a giant loudspeaker cone, amplifying the physical movement of the pump. Inside the house, this doesn’t sound like air; it manifests as an incredibly irritating, chest-thumping vibration that can be felt as much as it is heard.

For local authorities, resolving these disputes is a delicate balancing act. If a council investigation determines that a heat pump is causing a statutory nuisance under the Environmental Protection Act 1990, they are legally obligated to intervene.

Crucially, statutory nuisance looks at the real-world impact on a resident’s well-being, meaning a heat pump can be found at fault even if it technically passed the 42 dB planning assessment upon installation. When a nuisance is confirmed, councils can issue a legally binding Abatement Notice. This forces the homeowner to take immediate, often expensive corrective action—whether that means constructing specialized acoustic fencing, retrofitting heavy-duty dampening feet, or paying thousands to relocate the entire unit to the other side of the property.

As the UK marches steadily toward its net zero targets, the CIEH data serves as an early warning system. Achieving a green transition requires more than just swapping out old machinery; it demands rigorous installation standards, careful spatial design, and an understanding that keeping the planet warm shouldn’t come at the cost of the neighbourhood’s peace and quiet.

In the planning stages, developers and acoustic consultants can lean on noise prediction software like CadnaA to anticipate and mitigate acoustic risks, saving developers and buyers from future legal headaches.

But for Environmental Health Officers investigating complaints under the Environmental Protection Act 1990, resolving noise issues is rarely straightforward. EHOs must first map out the local environment’s natural baseline sound levels before measuring the heat pump at its loudest—usually during the depths of winter. Conducting these precise evaluations demands a reliable, fully calibrated Class 1 sound level meter, such as the Larson Davis 821. Furthermore, if a dispute requires long-term tracking, officers may need to deploy unattended meters for several days to capture a truly accurate baseline. The Larson Davies 821 with solar panel has proven to be reliable and accurate in these scenarios.